Sunday, June 28, 2020

Building a Garden Tractor Out of Wood - Mounting the Engine

Installing an engine

In my last post, I had just acquired an engine for my tractor, thanks to an old lawn mower that I managed to score to free.

Now that I had my engine, it was time to install it in my tractor.

I started the process by setting the engine on top of the tractor's chassis. The idea was to position the engine as close to the front of the tractor as possible.

However, as the plans had indicated that the engine was to be surrounded by a hood, including a front grill and a dashboard, I also needed to make sure that the engine was not too far ahead, which would prevent proper air circulation around the engine.


Sunday, June 21, 2020

Building a Garden Tractor Out of Wood - Sourcing an Engine

Getting an engine for my tractor

Now that my garden tractor is now able to roll around on its own wheels, I really needed to get an engine sourced for it before I can go any further.

In the original 1941 magazine article, the tractor was powered by what was referred to as a "utility motor" with no further specification on what type of motor that it was, or what type of horsepower that it needed to have.

Looking at the diagram in the magazine, it appeared that the motor in question was the fairly typical small engine of that era that you would find in your finer lawn mowers and garden tillers.

With small engines, there are two basic configurations, regardless of how many cylinders or how much horsepower it may have. A small engine could be configured to have a horizontal drive shaft (ie, the engine provides power to drive things from the side of the engine) or a vertical drive shaft (power is being provided from the bottom of the engine).

Looking at the magazine article, the tractor was originally designed to be powered by a horizontal engine. These are the type of engines that you would find powering things like snowblowers and wood chippers.

Since I was a bit squeamish about having moving parts that close to my limbs, I determined that I really wanted to have the drive train for the tractor contained within the relative safety of the chassis.

To accomplish this, I really wanted an engine that was configured for a vertical drive, with the power from the engine being delivered from underneath the engine.

Those sorts of engines are pretty easy to find since they are what you find in virtually every gas-powered push mower that is made today.

Traditionally the engine that powers these mowers come in around the 3 horsepower range (I think that would be more than plenty enough power for my tractor), and since it's coming around to springtime around here, there a many used mowers for sale for very cheap as people "upgrade" their equipment for the upcoming mowing season. 

Luckily, I came across a mower that was free to a "good" home with a 3.5 hp Tecumseh gas engine.

A couple of quick pulls with the starter cord proved that the engine was still in good shape.  I loaded the mower into the back of my truck and headed home.

The mower was a bit of a dusty, oily mess, but after a quick pressure wash, it definitely looked a lot better and was now prepped for surgery.

Ready for disassembly

On initial inspection, the engine seemed to be attached to the deck of the mower with just three bolts, with the starter cord, throttle controls, and a deadman switch (which shuts the mower off when it is released) attached to the mower's handle. 

Flipping the mower on its side revealed the business end of the machine with its rotating blade that was directly attached to the drive shaft of the engine. 

Obviously, the first thing that needs to happen is to remove the blade from the engine. 

Business end of the mower

The blade is attached to the engine with an (in this case) fairly standard 5/8 inch bolt. 

The trick is that if you just simply try to remove the blade with a socket wrench, all that you will be doing is manually turning over the engine. 

To prevent this, I needed to prevent the blade from spinning when I tried to loosen the bolt off of the engine shaft. I accomplished this by wedging a 1/2 inch board between the mower blade and the inside of the mower deck, which prevented the blade from moving. 

Blade immobilized with a wood board

With the blade immobilized, the blade was easily removed with the socket wrench.

With the blade out of the way, I could easily see the 3 bolts that were securing the engine to the mower deck.

Using a 1/2 inch socket, the bolts were removed and the engine was simply lifted off of the mower deck.

Blade removed
Bolts attaching the motor
Removing the bolts
Engine free from the deck

While the engine was off the deck it still wasn't completely free from the mower - the pull cord, throttle, and deadman switches were still attached to the mower handle.

In the case of this mower, they were attached to the handle via some 1/4 inch bolts which were dealt with thanks to some more help of the socket wrench.

I made sure to keep the throttle and deadman controls attached to the cables after removing them from the handle since I do plan to use them on the tractor.

Started cord on the handle
Throttle and deadman controls
Removing the controls

And with that, I now had a powerplant for my tractor.

Engine is now removed

Now that I had my engine, the next hurdle was to install it on the tractor. 

Sunday, June 14, 2020

Building a Garden Tractor Out of Wood Update - Getting Things Rolling


Starting to get things rolling

A few weeks back I embarked on building a small garden tractor based on plans that I had found in a copy of Mechanix Illustrated from 1941.  The unique thing about this tractor was that it was built completely out of wood. 

I managed to put together the chassis for the tractor, so the next step would be to attempt to put some wheels on to create a rolling chassis. 

Sunday, June 7, 2020

Making Custom A/V Patch Cords - A Quick Project

Transferring some old video tapes

Last weekend I was doing a bit of deep cleaning in the shed when I stumbled across a box of old VHS tapes.

Its been at least a good 20 years since I last played a VHS tape, so I was a bit mystified as to why I would be holding onto a box full of these things.  Since the intent was cleaning out the shed, these tapes now had a long-overdue date with the recycling bin.

But before I sent them on their way, I felt that it might not be a bad idea to at least take a quick look at the contents of the tapes. If there were some treasured memory stored on them, I should probably rescue them before they were permanently lost.